For End of line packaging automation, the return on investment is extremely favorable. Package assembly lines are not exempt from this restriction. For this reason, they are more difficult to quantify than increased output because the advantages could range from lower accident rates to improved quality. It is also important to note that the packaging equipment purchased has an impact on the return on investment (ROI). Before we get into the advantages of packing automation, let’s have a look at how to generate a rough estimate of the return on your investment.
Calculate the current cost of labor at the time of writing
Consider End of line packaging automation your procedures in order to cut your labor costs and increase your productivity. How much time does your staff spend doing the duties that you have automated? How much time does your employees spend performing the jobs that you have automated? This is not simply a reference to the hourly rate of pay. Take into account employee incentives, benefits, and insurance coverage while making your decision. Check your records to see how many times you’ve had to work extra hours in order to meet shipment deadlines, and also how many hours you’ve put in overall.
Calculate the amount of time you will save on labour by using this method
Prepare an estimate of the amount of time they will be require to spend working with the packaging equipment. The usage of a case erector, for example, may have a significant impact on the amount of labour required in a given situation. On a packaging line, it is possible to reduce the quantity of labour required by half or more. In this case, reduce the number of hours of labour required. And multiply the result by the cost per labour hour.
Calculate the amount of money you could save
The figures depict the amounts of current and projected labour costs. Automated packaging equipment has several clear advantages, the most obvious of which is that it saves time.
Make a calculation of the return on investment (ROI) by multiplying the net benefit by the total cost of the new equipment you acquired. Multiply by a factor of 100 to get the answer. In the case of a 200,000-dollar packaging system that generates a net yearly benefit of 150,000 dollars, the return on investment (ROI) is around 75% of the investment. Remember that none of this takes into account the anticipated decrease in the footprint and efficiency of packaging equipment End of line packaging automation.
Efficiency made up of a number of different components
The vast majority of businesses are aware of their earnings per box as well as their overall yearly shipments. If your packing line was capable of keeping up with your assembly line, you would need to review manufacturer specs to figure out how much additional product you could produce. If you were able to produce 5 percent or 15 percent more things every shift, your overall return on investment would outweigh the savings in labour costs by a significant margin.
These needs are typically described in terms of bags per minute or cycles per minute, among other things. The number of hours spent packing is multiply by the number of operational days in a calendar year to produce an estimate of the total number of hours spent packing each year. This is only a crazy assumption on my part. Employees who used to pack boxes are now employed on the assembly line, which may result in a reduction in labour requirements, which may in turn result in an improvement in overall performance.
What is the precise length of the Payback Period?
You can calculate the payback period for new equipment by dividing. The total cost of new equipment by the total periodic gain. If you have accurately predicted higher production and profit rates. Divide the total cost of new equipment by the total periodic gain. To determine the payback period for new equipment. In the case of a packing system that costs $200,000 but generates $150,000 per year, divide $200,000 by 150,000 to obtain the answer. The payback period is 1.3 years in this case Videojet inkjet printer in pakistan. In the end the packaging automation will pay for itself while also increasing the profits of your company.
Primary packing and case sealing are two procedures at the end of the production line that are often disregarded. However it is impossible to ignore the numerous. Advantages of automated packaging systems.
This article meant to read in conjunction with the previous one. It does not necessarily reflect the views of the editorial or management staff of the publication.